Manufacturing Facility

We have a state-of-the-art 18000 sq ft facility — possibly the only one in India — that sorts and calibrates DRAM/FLASH and produces end products such as Memory Modules, Flash Drives, and Solid State Drives.

Om Nanotech continuously looks for sorting and calibrating software and new motherboards and processors in the market to improve upon it’s testing processes. The experience of the promoters in this very field that was gained as a result of interaction with various testing houses, vendors and suppliers for over a decade has been instrumental in conceiving the framework of the facility. In addition, Engineers from Taiwan were deputed for around a year to help the team in India to understand the nuances of this technology.

Over 10 million+ Memory modules manufactured by Om Nanotech Pvt. Ltd., Noida are working across 21 countries.
Om Nanotech has repeatedly bagged ‘Best Exporter’ award from Ministry of Commerce, Govt. of India.
Om Nanotech manufactures under it’s own brand as well as OEM over a complete range of DDR4, DDR3, DDR2 and DDR1 .
Om Nanotech enjoys an impeccable reputation in the market for quality product and prompt after sales/warranty service.

The facility undertakes calibration and testing of DRAM and Flash IC’s.
It also manufactures finished goods like Memory Modules and Flash Drives.
It aims to provide the most sought after one-stop, quality, cost-effective solution for DRAM/FLASH products globally.

The facility is located at Noida, very close to New Delhi, capital of India.
It is situated in an exclusive Special Economic Zone (SEZ) that allows free movement of goods to and from India.
The location enjoys special benefits and incentives that are not available in other locations.

The facility is located in approx 18,000 Sq. Ft. covered area.
Infrastructure with various departments is as follows:

This department is responsible for calibration of DRAM IC’s of various capacities and sizes across DDR5, DDR4, DDR3.
The department has more than 400 motherboards and special fixtures to test and calibrate the IC’s.
The testing software platform has been selected after much evaluation and is used by a majority of testing houses across the globe.
Depending upon the grade of IC, each IC is subjected to multiple tests before being sent for SMT process.
Consistency in the production department is ensured by using Golden Samples for each motherboard and each fixture on a daily basis.
The R&D department regularly conducts additional checks to ensure that the output meets the required quality standards.
Samples are also sent to third-party test houses to evaluate and compare the results of the department.
The department is also responsible for physical segregation of different categories of IC’s for onward submission to SMT dept.

We have two of the most advanced and latest Yamaha lines consisting of paste printer, chip mounter, fine pitch mounter, and reflow oven each.
The equipment is selected in such a way that one line can act as a backup for the other.
One of the reflow ovens has a double line, enabling it to take on the load of both the SMT lines.
The SMT lines are fed by two air compressors.
The air compressors are configured so that one acts as a backup for the other in case of failure.

Module testing department is responsible for testing of all the memory modules manufactured in the facility.
This department uses a multi-test platform and various types of motherboards for testing.
There are around 400 motherboards in the department.
Motherboards with different chipsets and from different manufacturers are used to ensure high-quality testing.
Each motherboard is tested at least once daily with golden samples to maintain consistent quality.
Any feedback received from customers is analyzed by the R&D group and implemented in the department after thorough evaluation.

This department has various motherboards that are currently available in the market.
A sample percentage of every lot is tested here to ensure compatibility across various motherboards and chipsets.

If there is a need to black top the ICs at the IC level or module level, it is handled in this department.
This department is equipped with an automated, air pressure-operated printing machine specifically imported for this operation.
It includes an array of screens and fixtures to support the process.
The department is capable of performing black top operations for a wide variety of ICs and modules.

We have 3 in-house laser engraving machines to print the names of our customers or our own brand on the modules we manufacture.
We can perform laser marking on both plastic and metal surfaces.

This department undertakes the testing of Flash ICs of different capacities on various controllers such as Alcor, Chipsbank, Skymedi, USBest, iCreate, SMI Controller, etc.
There are various fixtures depending on the size to carry out testing in this department.
The department is well-versed in the various testing parameters of different controllers.
It ensures maximum yield from a given lot through effective and accurate testing practices.

We manufacture the complete PCB in-house or get pre-populated PCBs with passive components.
Depending on the requirement, the Flash ICs are mounted on the PCB and sent for testing to the Flash Testing Department.
After successful testing, the units are assembled into finished pen drives using one of the casings agreed upon by the client.
We keep a variety of casings in stock or import them as per customer requirements.
The finished product is tested again using standard testing software to ensure quality before it is sent to the packing department.

The Packing department undertakes the packing of finished goods.
This department is also responsible for affixing appropriate stickers and markings as per the customer's requirements.
The OQC (Outgoing Quality Control) department shares this space with the Packing department.
OQC has access to almost every kind of testing platform used in the factory to conduct tests on the final product.

We have an extensive Quality Assurance Department that ensures quality at every step of the manufacturing process.
The department follows the principle of identifying and correcting defects early in the process rather than waiting until the final product is ready.
For any defect found, the corresponding process is revalidated and modified if required.
Besides IQC (Incoming Quality Control) and OQC (Outgoing Quality Control), each production department has an inline QC.
At each stage, faults (if any) are documented, and statistical analysis is carried out to improve processes further.
The QC department is also responsible for certifying employee skills for specific roles.
Written tests in the local language are conducted to verify and validate employee capabilities.

This department is the core of technology absorption and dissemination within the facility.
The R&D Engineers continuously explore new methods to maximize yield while improving the quality of output.
They have an independent setup that includes various testing software, fixtures, and hardware.

For a facility of this size, uninterrupted and high-quality electricity is crucial.
We have a high-voltage connection of 300VA from the state electricity board.
This is backed up by a diesel generator capable of taking the load of the entire facility.
This generator is further backed up by another generator, which can handle the entire load except the air conditioning.
The power is stabilized using servo stabilizers.
Uninterrupted power is ensured for equipment and lighting through a 200VA online UPS backup.
This UPS is also backed up by another 125VA UPS in parallel, to ensure redundancy in case the primary UPS fails.

Since the facility deals in high-value items, security is of utmost importance.
There are 64 cameras operating around the clock to monitor and record all activities within the facility.
Each Head of Department verifies the recordings on a sample basis every day.
The Administration Department re-verifies these recordings for additional oversight.
The facility is equipped with an Electronic Access Control System for every department.
Electronic access records are cross-verified with physical records maintained by an independent security agency.
Anti-intrusion alarms are installed in the storage areas.
An independent guarding agency provides 24×7 physical protection.
The alertness of guards is monitored and recorded using a guard monitoring system.

Significant emphasis is placed on the safety and security of personnel, materials, and equipment.
Regular checks are conducted based on predefined checklists to ensure safety at every step.
Thanks to these efforts and consistent attention to safety, the company has not lost a single man-hour due to safety issues.

Manpower is the most crucial asset of the organization.
This is especially true in our case, as a considerable amount of time is invested in training manpower to make them productive.
We have hired senior managers and supervisors from top companies and provided them with extensive training.
Manpower at the worker level is trained in batches and certified before being deployed on the production floor.
Approximately 100 employees have been with the company for nearly 14 years, since operations began in 2007.

As a responsible corporate we try to ensure minimum usage of natural resources to minimize the impact on environment. For Example: Air conditioning in the facility is so designed that it can take advantage of ambient air, if it is cooler outside. This reduces the electricity consumption to a large extent. Similarly, all the lighting and electrical load has been specifically designed on modular basis to reduce electricity consumption. Any petroleum products that are used for cleaning are disposed-off in a responsible manner.
Environmental certifications are reviewed and maintained on a yearly basis.